Airborne isocyanate exposures in the collision repair industry and a comparison to occupational exposure limits. 2012

Carolyn Reeb-Whitaker, and Stephen G Whittaker, and Diana M Ceballos, and Elisa C Weiland, and Sheila L Flack, and Kenneth W Fent, and Jennifer M Thomasen, and Linda G Trelles Gaines, and Leena A Nylander-French
Safety & Health Assessment & Research for Prevention Program, Washington State Department of Labor & Industries, Tumwater, Washington, USA. whca235@Lni.wa.gov

Isocyanate exposure was evaluated in 33 spray painters from 25 Washington State autobody shops. Personal breathing zone samples (n = 228) were analyzed for isophorone diisocyanate (IPDI) monomer, 1,6-hexamethylene diisocyanate (HDI) monomer, IPDI polyisocyanate, and three polyisocyanate forms of HDI. The objective was to describe exposures to isocyanates while spray painting, compare them with short-term exposure limits (STELs), and describe the isocyanate composition in the samples. The composition of polyisocyanates (IPDI and HDI) in the samples varied greatly, with maximum amounts ranging from up to 58% for HDI biuret to 96% for HDI isocyanurate. There was a significant inverse relationship between the percentage composition of HDI isocyanurate to IPDI and to HDI uretdione. Two 15-min STELs were compared: (1) Oregon's Occupational Safety and Health Administration (OR-OSHA) STEL of 1000 μg/m(3) for HDI polyisocyanate, and (2) the United Kingdom's Health and Safety Executive (UK-HSE) STEL of 70 μg NCO/m(3) for all isocyanates. Eighty percent of samples containing HDI polyisocyanate exceeded the OR-OSHA STEL while 98% of samples exceeded the UK-HSE STEL. The majority of painters (67%) wore half-face air-purifying respirators while spray painting. Using the OR-OSHA and the UK-HSE STELs as benchmarks, 21% and 67% of painters, respectively, had at least one exposure that exceeded the respirator's OSHA-assigned protection factor. A critical review of the STELs revealed the following limitations: (1) the OR-OSHA STEL does not include all polyisocyanates, and (2) the UK-HSE STEL is derived from monomeric isocyanates, whereas the species present in typical spray coatings are polyisocyanates. In conclusion, the variable mixtures of isocyanates used by autobody painters suggest that an occupational exposure limit is required that includes all polyisocyanates. Despite the limitations of the STELs, we determined that a respirator with an assigned protection factor of 25 or greater is required to protect against isocyanate exposures during spray painting. Consequently, half-face air-purifying respirators, which are most commonly used and have an assigned protection factor of 10, do not afford adequate respiratory protection.

UI MeSH Term Description Entries
D010150 Paint An emulsion of solid color which when spread over a surface leaves a thin decorative and or protective coating. Varnish,Paints
D012134 Respiratory Protective Devices Respirators to protect individuals from breathing air contaminated with harmful dusts, fogs, fumes, mists, gases, smokes, sprays, or vapors. Gas Masks,Respirators, Air-Purifying,Respirators, Industrial,Industrial Respirators,Air-Purifying Respirator,Air-Purifying Respirators,Device, Respiratory Protective,Devices, Respiratory Protective,Gas Mask,Industrial Respirator,Mask, Gas,Masks, Gas,Protective Device, Respiratory,Protective Devices, Respiratory,Respirator, Air-Purifying,Respirator, Industrial,Respirators, Air Purifying,Respiratory Protective Device
D006801 Humans Members of the species Homo sapiens. Homo sapiens,Man (Taxonomy),Human,Man, Modern,Modern Man
D000395 Air Pollutants, Occupational Toxic air-borne matter related to work performed They are usually produced by the specific nature of the occupation. Occupational Air Pollutants,Pollutants, Occupational Air
D000704 Analysis of Variance A statistical technique that isolates and assesses the contributions of categorical independent variables to variation in the mean of a continuous dependent variable. ANOVA,Analysis, Variance,Variance Analysis,Analyses, Variance,Variance Analyses
D014691 Ventilation Supplying a building or house, their rooms and corridors, with fresh air. The controlling of the environment thus may be in public or domestic sites and in medical or non-medical locales. (From Dorland, 28th ed) Ventilations
D014861 Washington State bounded by on the north by Canada, on the east by Idaho, on the south by Oregon, and on the west by the Pacific Ocean.
D016273 Occupational Exposure The exposure to potentially harmful chemical, physical, or biological agents that occurs as a result of one's occupation. Exposure, Occupational,Exposures, Occupational,Occupational Exposures
D017953 Isocyanates Organic compounds that contain the -NCO radical. Isocyanate
D018986 Motor Vehicles AUTOMOBILES, trucks, buses, or similar engine-driven conveyances. (From Random House Unabridged Dictionary, 2d ed) Armored Vehicles,Tanks,Buses,Trucks,Armored Vehicle,Motor Vehicle,Tank,Truck,Vehicle, Armored,Vehicle, Motor,Vehicles, Armored,Vehicles, Motor

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