Characterisation, release and migration of phenolic compounds from resoles used in polyester-phenol coatings intended for food contact materials. 2020

Martin Eckardt, and Romy Benisch, and Thomas J Simat
Chair for Food Chemistry and Food and Skin Contact Materials, Technische Universität Dresden , Dresden, Germany.

Resoles are multifarious pre-polymeric resins produced by the condensation of basic chemicals phenols, formaldehyde and optionally aliphatic alcohols like butanol. They are widely used as cross-linkers to form resistant internal coatings on metal surfaces of cans, containers or closures. Although the application of resoles is common in food contact, usually little is known about their exact composition, the toxicological hazards of their individual constituents and the migration of phenolic compounds, e.g., of the potentially endocrine-disrupting chemical bisphenol F. Our study fills major gaps of knowledge in risk assessment, using the example of a two-layer polyester-phenol coating system, which is based on three different resoles and is commercially used for closures of infant food glass jars. Various analytical approaches, namely size-exclusion chromatography, nuclear magnetic resonance spectroscopy, liquid chromatography coupled to mass spectrometry, fluorescence and diode array detection as well as gas chromatography-mass spectrometry were evaluated to quantitatively characterise resoles. Additionally, derivatisation with dansyl chloride as well as Folin-Ciocalteu colorimetric assay was adapted first times to determine the total phenol content from technical resoles. Individual mono- and bisphenols were determined in resoles up to about 120 mg/g, while the concentration of bisphenol F isomers was below 10 mg/g. Migration from the coating system was determined after sterilisation (121°C, 1 h, 20% ethanol). Results were ~2 µg/dm2 for identified individual mono-phenols like 2-hydroxybenzyl alcohol and up to ~120 µg/dm2 for total phenolic compounds, representing approximately 7% of the overall migration. The migration of bisphenol F isomers was negligible below 0.3 µg/dm2. Potential exposure to migrating phenols was assessed based on the threshold of toxicological concern concept to be significantly below for individual phenols and in the same order of magnitude for total phenols compared to the respective thresholds calculated for infants.

UI MeSH Term Description Entries
D010636 Phenols Benzene derivatives that include one or more hydroxyl groups attached to the ring structure.
D011091 Polyesters Polymers of organic acids and alcohols, with ester linkages--usually polyethylene terephthalate; can be cured into hard plastic, films or tapes, or fibers which can be woven into fabrics, meshes or velours. Polyester
D012117 Resins, Synthetic Polymers of high molecular weight which at some stage are capable of being molded and then harden to form useful components. Dental Resins,Dental Resin,Resin, Dental,Resin, Synthetic,Resins, Dental,Synthetic Resin,Synthetic Resins
D005506 Food Contamination The presence in food of harmful, unpalatable, or otherwise objectionable foreign substances, e.g. chemicals, microorganisms or diluents, before, during, or after processing or storage. Food Adulteration,Adulteration, Food,Adulterations, Food,Contamination, Food,Contaminations, Food,Food Adulterations,Food Contaminations
D018857 Food Packaging Containers, packaging, and packaging materials for processed and raw foods and beverages. It includes packaging intended to be used for storage and also used for preparation of foods such as microwave food containers versus COOKING AND EATING UTENSILS. Packaging materials may be intended for food contact or designated non-contact, for example, shipping containers. FOOD LABELING is also available. Food Containers,Packaging, Food,Food Container

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