The particle size (PS) of reconstituted corn (REC) can affect the grinding rate and starch digestibility in dairy cows. We evaluated the effect of the PS of REC ensiled for 40 days on the pasture dry matter intake (DMI), lactation performance, total tract digestibility, and ruminal fermentation of grazing dairy cows. The treatments were coarse REC (CO, 1694 µm), fine REC (FI, 1364 µm), or finely ground (GC, 366 µm) flint corn (68% vitreousness) at 29.6 ± 1.4% of diet DM (mean ± SD). Eighteen dairy cows (mean milk yield 21.3 kg/d) were split into three groups by production level and were assigned within each group to a sequence of treatments in 3 × 3 Latin squares of 21-day periods. Cows were individually fed a constant amount of whole-plant corn silage 3 ×/d (2.7 kg DM/d) and corn treatments and soybean meal according to their group. There was no significant interaction between treatment and the production level. Cows fed FI had a lower DMI (16.7 vs. 18.1 kg/d) than those fed GC, and both did not differ from CO (17.7 kg/d). There was no treatment effect on milk yield (mean: 19.2 kg/d). Cows fed CO had the lowest total tract digestibility of starch (86.3 vs. 92.3% of intake) and the highest fecal starch concentration (7.0 vs. 4.0% of DM). The NDF digestibility was lower for GC-fed cows than CO- and FI-fed cows. Plasma glucose was higher in cows fed FI and CO (75.0 mg/dL) than those fed GC (70.8 mg/dL). Ruminal volatile fatty acids and the pH did not differ. Fine grinding of REC increased the feed efficiency relative to CO and GC. Coarse grinding of REC ensiled for 40 days reduced the total tract starch digestibility relative to FI and GC.