There is clearly a need for maxillofacial prosthetic materials with improved properties. The chlorinated polyethylenes are thermoplastic elastomers which have particularly promising properties, and were used by us to prepare improved maxillofacial prostheses. Suitable CPE resins were compounded with other polymers and with pigments on a heated rubber mill to form thin sheets in a variety of shades. These were heated at 190 degrees C for 10 min and placed between heated linotype mold halves. The prosthesis was formed in a hand press. Sometimes heating and pressing were repeated. After cooling in water, the prosthesis was removed and hand-shaded with oil-soluble dyes. Physical properties were evaluated using standard techniques; skin irritation studies were conducted by 14-day insult patch tests on rabbits. Clinical evaluations were conducted on human volunteers. Parallel evaluations were conducted on commerically available materials for comparison. The CPE was superior to all of the three commerical materials in most properties, and comparable to the better of the three in the remaining properties. On balance, CPE was significantly superior. Early results indicate that the materials and techniques required are easily handled in the dental lab and that the final prosthesis has excellent aesthetic and patient acceptability.