Characterization of particulate and gaseous pollutants emitted during operation of a desktop 3D printer. 2019

Jianwei Gu, and Michael Wensing, and Erik Uhde, and Tunga Salthammer
Fraunhofer WKI, Department of Material Analysis and Indoor Chemistry, Bienroder Weg 54E, 38108 Braunschweig, Germany. Electronic address: jianwei.gu@wki.fraunhofer.de.

The emission of ultrafine particles (UFP) and gaseous pollutants from 3D printing has been increasingly gaining attention in recent years due to potential health risks. The physical and chemical properties of the emitted particulate matter, however, remain unclear. In this study, we characterized these particles with a focus on their chemical composition and volatility, and measured the gaseous pollutants from desktop 3D printing in a standardized environmental test chamber. Eight types of filaments were tested, including ABS (acrylonitrile butadiene styrene), ASA (acrylonitrile styrene acrylate), HIPS (high impact polystyrene), PETG (polyethylene terephthalate glycol), and PCABS (polycarbonate & ABS). Particle size distribution (PSD), particle number concentration (PNC), particle chemical composition and particle volatility were measured. In addition, volatile and very volatile organic compounds (VOCs and VVOCs) emitted during 3D printing were analyzed. The specific emission rates (SERs) for particles in the size range of 5.6 to 560 nm ranged from 2.0 × 109 (GLASS, a PETG-based filament) to 1.7 × 1011 (ASA) #/min. The particle SERs for ABS were (4.7 ± 1.1) × 1010 #/min. The SERs for total volatile organic compounds (TVOC) varied from 0.2 μg/min (GLASS) to 40.5 μg/min (ULTRAT, an ABS-based filament). Particles started to evaporate extensively from 150 °C. At 300 °C, only 25% of the particle number remained with the size distribution mode peaked at 11 nm. The particles collected on the quartz filter were mainly composed of semi-volatile organic compounds (SVOCs) associated with the plasticizers, flame-retardants, antioxidants of the thermoplastics, and cyclosiloxanes which may be used as lubricants in the 3D printer.

UI MeSH Term Description Entries
D010316 Particle Size Relating to the size of solids. Particle Sizes,Size, Particle,Sizes, Particle
D011108 Polymers Compounds formed by the joining of smaller, usually repeating, units linked by covalent bonds. These compounds often form large macromolecules (e.g., BIOPOLYMERS; PLASTICS). Polymer
D002070 Butadienes Four carbon unsaturated hydrocarbons containing two double bonds. Butadiene Derivative,Butadiene Derivatives,Derivative, Butadiene,Derivatives, Butadiene
D004785 Environmental Pollutants Substances or energies, for example heat or light, which when introduced into the air, water, or land threaten life or health of individuals or ECOSYSTEMS. Environmental Pollutant,Pollutant,Pollutants,Pollutants, Environmental,Pollutant, Environmental
D005411 Flame Retardants Materials applied to fabrics, bedding, furniture, plastics, etc. to retard their burning; many may leach out and cause allergies or other harm. Fire Retardant,Fire Retardants,Fireproofing Agent,Fireproofing Agents,Flame Retardant,Agent, Fireproofing,Agents, Fireproofing,Retardant, Fire,Retardant, Flame,Retardants, Fire,Retardants, Flame
D005740 Gases The vapor state of matter; nonelastic fluids in which the molecules are in free movement and their mean positions far apart. Gases tend to expand indefinitely, to diffuse and mix readily with other gases, to have definite relations of volume, temperature, and pressure, and to condense or liquefy at low temperatures or under sufficient pressure. (Grant & Hackh's Chemical Dictionary, 5th ed)
D000393 Air Pollutants Any substance in the air which could, if present in high enough concentration, harm humans, animals, vegetation or materials. Substances include GASES; PARTICULATE MATTER; and volatile ORGANIC CHEMICALS. Air Pollutant,Air Pollutants, Environmental,Environmental Air Pollutants,Environmental Pollutants, Air,Air Environmental Pollutants,Pollutant, Air,Pollutants, Air,Pollutants, Air Environmental,Pollutants, Environmental Air
D016902 Air Pollution, Indoor The contamination of indoor air. Air Quality, Indoor,Indoor Air Pollution,Indoor Air Quality,Pollution, Indoor Air
D052638 Particulate Matter Particles of any solid substance, generally under 30 microns in size, often noted as PM30. There is special concern with PM1 which can get down to PULMONARY ALVEOLI and induce MACROPHAGE ACTIVATION and PHAGOCYTOSIS leading to FOREIGN BODY REACTION and LUNG DISEASES. Ultrafine Fiber,Ultrafine Fibers,Ultrafine Particle,Ultrafine Particles,Ultrafine Particulate Matter,Air Pollutants, Particulate,Airborne Particulate Matter,Ambient Particulate Matter,Fiber, Ultrafine,Particle, Ultrafine,Particles, Ultrafine,Particulate Air Pollutants,Particulate Matter, Airborne,Particulate Matter, Ambient,Particulate Matter, Ultrafine
D055549 Volatile Organic Compounds Organic compounds that have a relatively high VAPOR PRESSURE at room temperature. Volatile Organic Compound,Compound, Volatile Organic,Compounds, Volatile Organic,Organic Compound, Volatile,Organic Compounds, Volatile

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